All companies aspire to these four goals but few accomplish the level of improvement they could. For thirty years Harpco® Systems has been helping companies who make everything from hybrid vehicles to medical devices. By teaching companies how to identify the five key mistakes most companies make and how to correct them, Harpco® Systems helps companies achieve levels of improvement they never believed were possible. If you would like to learn how we can help you become like one company who saved $1,000,000 in three hours by correcting one mistake, call us today!

Software

Quality Plus® Risk Based PLM® System provides an effective method for capturing your company’s best practices. Once the information is captured the software uses it for multiple purposes including: FMEA and associated document creation 300% to 500% faster, root cause manufacturing and field failure analysis in minutes and scrap and rework reduction by 40% through improved process controls.

Training

Do you wish there was training that showed you how to use tools such as Design and Process FMEAs on your particular products and processes rather than generic products and processes offered by the instructor? Taught by experts with over 30 years of experience, every class is customized so you can learn how to handle the specific challenges your industry may provide.

Consulting

If you a have new product you want to develop, a problem you cannot solve or just help in implementing powerful tools such as FMEAs, Harpco Systems can help you.

Testimonials

“Harpco Systems provides some of the most technologically advanced FMEA software tools on the market, buts its their disciplined technique that further separates them from all the rest. Harpco breaks down the barriers and corrects the pitfalls so companies can reap the full benefits of FMEA. Class room training not only properly teaches FMEA, but participants actually build their business’s FMEA as they go and are often blown away by how much work got accomplished. Harpco Systems has become known as the Modern FMEA for a reason. Its structured, simplified and sustainable. Thanks Richard for opening our eyes and the FMEA Flip is awesome!”

Chris FollisChris Follis, Regal Beloit Director of Quality

“I have been working with Harpco Systems for 20 yrs and have seen how their products and services continue to improve to meet customer demands. Finding a disciplined approach to relate field performance to product design specifications is rare. There just is no uncomplicated way to do this correctly. Harpco’s approach handles all the complication internal to their software so the engineers can focus on other aspects of their job. Because the known failure mechanisms and causes are mapped, this information can be used for problem solving and driving continuous improvement in manufacturing. Harpco’s training is first rate and helps develop new ways of thinking about the importance of creating proper specifications early. Separately, I’ve seen firsthand the effectiveness of using their approach in problem solving, helping to advance problems that had reached a stall using traditional methods.”

Todd GrossTodd Gross, Polaris VP of Global Quality

“Rich was asked to help us put together a Design Control and Risk Management program for our Immunodiagnostics products. Rich worked with us to build the necessary infrastructure to make the system comprehensive for the level of complexity needed to handle our products. During this time, Rich was not only helpful in putting the system in place, but also educating us on the thought process to evaluate product design and process control. In doing so, Rich provided us with the fundamental concepts to be able to decompose any product or process problem to arrive at an effective solution. He has left a lasting impression on our organization.

Scott Richards, Manager, Risk Management at Abbott Diagnostics

“We were very fortunate to work with Rich Harpster and his team as we improved our DFMEA process at Calsonic. There is no better teacher, coach, implementer than Rich when it comes to creating a knowledge base for engineers to use in creating part specs to assure that products meet the customer’s requirements. Rich teaches the basics, then he accelerates the FMEA process so that requirements and specs are related in a database that can be continually updated.”

Marv BeasleyMarv Beasley, Director of Engineering

“We used Q Plus to achieve Q1 and ISO 16949 successfully at the Ford Motor Co. Monroe BAO Plant. The software promoted linked documentation that prevented issues at internal and external audits. Assured the quality documents at the operations production level had all relevant and concurrent information that was reviewed in the program files. QPlus allowed the program members to create a baseline “Hot End Exhaust” data base that produced linked documentation from the DFMEA to the production visual aids the operators used to perform correctly.”

Chris NortonChris Norton, Engineering Manager, Ford Motor Co.

“I would like to thank Harpco Systems for the help, advice and frankly the education in how to design, develop, source and manufacture new to world products. Not only was the Harpco Systems process scrupulously meticulous in making us evaluate, question, define and then justify every single aspect of our product design, project risks and manufacture process, it was done at a pace that saved us months by not following our conventional processes. By cutting out all the waste and focusing our resources on what was truly important Harpco Systems enabled us to get to a state of production readiness months ahead of our projected schedule. This combined with the incredibly detailed, well documented and most importantly correctly linked/associated technical and risk file information prepared us with a watertight project file with no liabilities missed. Harpco Systems has changed the way myself and others approach product design and development for the better.”

Jonathan Flood, Engineering Manager, Parker Hannifin